PROCESS OF MANUFACTURE
The Process of manufacture is simple and suitable to start. A mix of Fly Ash, Cement,Gypsum and Sand/Crusher Dust are automatically weigh batched in a batching plant.
Loading of Raw materials
Mini Loader Loads materials into Batching plant
Automatic Batching
The Raw materials are automatically weighed as per the preset weights by means of Load cells and its control circuit. Cement, if it is available in Bulk, then silo and screw controller is used to auto weight. Otherwise, the batching is programmed as per 1 bag of cement.
Mixing
From the batching plant the mixture hopper pulls the materials and then the mix is blended homogenously and intimately in a semi wet form in a Twin shaft mixture.The Water is automatically added as per time set. The TWIN SHAFT mixture ensures that a perfect mix is done in shortest possible time.
Carrying to Brick machine
The mix is carried to the casting machine by means of conveyer belt
Automatic Brick Making
Automatic Brick Making there is a series of operations which is achieved by automatic PLC system. Pallet is pulled into the Machine. The mix is then collected fed into the machine moulds. There is a T boggy which uniformly spreads the materials in the moulds. Automatic PLC controlled Vibration and hydraulic pressure is given for a while and bricks are cast on the pallets. The dual application of Pressure and vibration ( in a patent pending micro‐ sequence application ) ensures perfect compaction with best quality of bricks
Automatic Stacking
The pallets along with the freshly cast bricks are rolled on a roller platform to the pallet stacker. The Pallet stacker stacks the pallets along with the bricks automatically and the
Fork lift shifting
The Final stack of 5 to 10 pallets and bricks are lifted with a Fork Lifter and carried to the drying bay/room for 24 Hours for initial setting.
Curing
Soon after the initial setting, the Blocks/ Bricks are stacked for curing in layers.The layers are stacked in a way to enable water and air to go all around, to ensure proper curing and drying. The curing process is continued for 7 days. The blocks are allowed to normally dry for a day. Now they are ready for dispatch. Alternatively, the blocks/bricks can be steam cured for 8 hours or mist cured for 24 hours immediately after production, and made ready for dispatch immediately.
Dispatch
the cured bricks can be dispatched to market